Indicators: Environment Audited

Environmental management

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Spending on environmental protection, safety and health (€ million)

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

Spending

140

141

146

142

146

These figures include both investments in as well as internal and external spending on waste and wastewater management, water, occupational safety, fire protection, noise reduction, air pollution prevention, decontamination, preservation of nature and the landscape, climate protection, and energy efficiency.

Greenhouse gas emissions

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Total greenhouse gas emissions (metric kilotons) (Scope 1 and 2 of the GHG Protocol)*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2006**

2010

2011

2012

2013

2014

*

In line with the Greenhouse Gas Protocol, for all previous years (up to the 2006 baseline) the greenhouse gas emissions have been calculated based on the current corporate structure of the reporting year and retroactively adjusted for acquisitions (e.g. AZ Group in 2014) or divestments of (parts of) companies, or for changes in emission factors (portfolio-adjusted).

**

Baseline for our emission targets is 2006.

 

eq = equivalent

Total CO2eq emissions

575

577

541

551

567

524

Thereof

 

 

 

 

 

 

direct CO2eq emissions

318

352

318

321

350

323

indirect CO2eq emissions

257

225

223

230

217

201

Biogenic CO2 emissions

6

6

5

5

6

11

Our response to the Carbon Disclosure Project contains a detailed description of our calculation methods. We have included the following gases into our calculation of direct and indirect CO2eq emissions:

  • Direct CO2 emissions: CO2, HFCs, PFCs; CH4/N2O negligible; SF6/NF3 not available.
  • Indirect CO2 emissions: CO2.

In 2014, we emitted 0.046 kg of CO2eq per euro of sales. This calculation includes data from the AZ Group and assumes that first-time consolidation had already taken place as of January 1, 2014 (further information can be found here ).

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Other relevant indirect greenhouse gas emissions (Scope 3 of the GHG Protocol)

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

*

eq = equivalent

**

already covered under Scope 1/2 emissions

***

We produce a huge variety of intermediate products for various purposes. Due to their many applications and our customer structure, the associated GHG emissions cannot be tracked in a reasonable fashion.

Total gross other indirect emissions (metric tons CO2-eq*)

28,958

47,324

48,588

64,616

320,219

Fuel- and energy-related activities, not included in Scope 1 or 2 (category 3)

not recorded

not recorded

not recorded

not recorded

98,340

Waste generated in operations (category 5)

not recorded

not recorded

not recorded

not recorded

95,430

Business travel - air travel (category 6)

28,798

47,203

47,618

63,279

73,791

Business travel - rail travel (category 6)

160

121

122

45

21

Business travel - rental car travel (category 6)

not recorded

not recorded

848

1,292

1,223

Employee commuting (category 7)

not recorded

not recorded

not recorded

not recorded

51,414

Upstream leased assets (category 8)

not recorded

not recorded

not recorded

not recorded

0**

Processing of sold products (category 10)

not recorded

not recorded

not recorded

not recorded

0***

Downstream leased assets (category 13)

not recorded

not recorded

not recorded

not recorded

0

Franchises (category 14)

not recorded

not recorded

not recorded

not recorded

0

In 2014, we reported data on multiple Scope 3 categories for the first time. As a result, the total 2014 emissions cannot be compared to previous years. No data is available for Scope 3 categories not listed above. Their relevance to the company is assessed in the Scope 3 document.

Biogenic emissions (Scope 3), if present, are not being recorded.

Other air emissions

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Emissions of ozone-depleting substances (metric tons)

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

*

CFC-11eq is a unit of measure used to compare the potential of various substances to deplete the ozone. Reference figure 1 indicates the potential of CFC-11 to cause the depletion of the ozone layer.

Total emissions of ozone-depleting substances

0.7

1.0

1.9

1.5

0.9

CFC-11eq*

0.04

0.06

0.10

0.08

0.05

Substances included: R-12, R-22, R-141b, R-402a, R-409a, R-401a.

Source for the emission factors: Montreal Protocol.

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Other air emissions (metric kilotons)

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

Volatile organic compounds (VOC)

0.2

0.2

0.2

0.2

0.3

Nitrogen oxide

0.2

0.1

0.2

0.2

0.2

Sulfur dioxide

0.03

0.02

0.02

0.02

0.02

Dust

0.02

0.03

0.03

0.01

0.02

The VOC, nitrogen oxide, sulfur dioxide and dust emissions reported here are production-related. These figures do not include emissions from vehicles. Emissions are determined partially based on measurements and partially based on calculations or estimates. Only some sites are required to measure individual parameters.

Transport

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Transport of finished goods, by means of transportation*

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

*

Pertains to goods shipped by the German sites Darmstadt, Gernsheim and Hohenbrunn. These figures pertain to the total weight of the transported products. Indicated here is the primary means of transport.

% Truck

58

58

58

56

56

% Boat

36

36

36

37

38

% Airplane

6

6

6

7

6

In shipping finished goods from production sites to local warehouses of the subsidiaries, we are working to reduce the use of air shipping in favor of sea shipping. In doing so, we cut costs and reduce the CO2 emissions incurred by transporting goods. In 2014, this allowed us to save 800 metric tons of CO2.

Resource consumption

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Energy consumption*

 

 

 

 

 

 

 

 

 

 

 

 

in GWh

2010

2011

2012

2013

2014

*

In line with the Greenhouse Gas Protocol, for all previous years (up to the 2006 baseline) the energy consumption has been calculated based on the current corporate structure of the reporting year and retroactively adjusted for acquisitions or divestments of (parts of) companies, or for changes in emission factors (portfolio-adjusted).

**

Light and heavy fuel oil, liquified petroleum gas (LPG), diesel and gasoline.

Total energy consumption

1,505

1,497

1,556

1,566

1,622

Direct energy consumption

919

920

940

1,001

1,071

Natural gas

799

802

827

884

937

Liquid fossil fuels**

105

105

100

102

107

Biomass and self-generated renewable energy

15

13

13

15

27

Indirect energy consumption

586

577

616

565

551

Electricity

518

519

502

500

466

Steam, Heat, Cold

68

58

114

65

85

Total energy sold

0.5

0.4

0.5

0.4

0.3

Electricity

0.5

0.4

0.5

0.4

0.3

Steam, Heat, Cold

0

0

0

0

0

 

 

 

 

 

 

in TJ

2010

2011

2012

2013

2014

Total energy consumption

5,418

5,389

5,602

5,638

5,839

Direct energy consumption

3,308

3,312

3,384

3,604

3,856

Natural gas

2,876

2,887

2,977

3,182

3,373

Liquid fossil fuels**

378

378

360

367

385

Biomass and self-generated renewable energy

54

47

47

54

97

Indirect energy consumption

2,110

2,077

2,218

2,034

1,984

Electricity

1,865

1,868

1,807

1,800

1,678

Steam, Heat, Cold

245

209

410

234

306

Total energy sold

2

1

2

1

1.1

Electricity

2

1

2

1

1.1

Steam, Heat, Cold

0

0

0

0

0

At our sites in Billerica, Massachusetts (USA), Bedford, Massachusetts (USA), Molsheim (France), Tel Aviv (Israel), Rome (Italy) and Ciudad de Guatemala (Guatemala), we use photovoltaics to produce power.

We currently only record purchased secondary energy – this is primarily electricity and, to a lesser extent, heat/steam/cold. Details on the local energy mix, including the respective percentage of primary energy, renewable energy, etc. are currently not available. Data on local energy efficiency in electricity or heat generation are currently not available either. Our production sites are located in countries with a widely varying energy mix. Our Darmstadt and Gernsheim sites in Germany have a high energy consumption, representing 40% of our Group-wide total. At these sites, fossil energy (coal, gas, etc.) accounts for approx. 57%, nuclear energy approx. 17% and renewable energies approx. 26% of the energy mix. Renewable energies account for a higher share in electricity generation at production sites in Switzerland, with nuclear energy taking the lead in France and Japan. Based on an estimated global energy efficiency of 37% for the conversion and distribution of generated electricity, this results in a primary energy consumption of 1,260 GWh for 2014. Based on an estimated global energy efficiency of 85% for heat/steam/cold, this results in a primary energy consumption of 100 GWh for 2014. This gives a total primary energy consumption of 1,360 GWh for 2014. (The calculation is based on factors stated in the "Handbuch für betriebliches Energiemanagement - Systematisch Energiekosten senken" ("Manual for energy management in practice - Systematically reducing energy costs") published by DENA, 12/2012.

In 2014, our energy intensity relative to sales totaled 0.141 kWh/€. This calculation includes data from the AZ Group and assumes that first-time consolidation had already taken place as of January 1, 2014 (further information can be found here ).

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Water consumption (millions of m3)

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

*

Figures retroactively adjusted.

 

2013: Gernsheim

Total water consumption

18.0

17.6

16.3

9.6*

11.1

Surface water (rivers, lakes)

8.7

8.3

7.0

0.0

0.3

Groundwater

5.5

5.7

5.3

5.4*

6.3

Drinking water (from local suppliers)

3.8

3.6

4.0

4.2

4.5

Rain water and other sources

0.02

0.02

0.01

0.01

0.03

The sharp decrease in total water use in 2013 is attributable to the closure of the Biopharmaceuticals site in Geneva, Switzerland. The site utilized surface water from Lake Geneva for cooling and heating purposes and used lake water to cover a large portion of the site's energy requirements.

Our water usage increased in 2014 because this was the first time that the manufacturing sites of the AZ Group - acquired in 2014 - were incorporated into our reporting. These figures do not include the ground water that we utilize in relation to safety measures at the Gernsheim site in Germany. Here, the water is fed back directly into natural circulation.

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Water reused

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

Water reused (millions of m3)

not recorded

not recorded

17.8

16.6

16.0

Wastewater

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Wastewater volume and quality

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

Total wastewater volume (millions of m3)

8.8

11.1

8.5

8.6

10.1

Chemical oxygen demand (metric tons of O2)

967

911

929

756

968

Phosphorous (metric tons)

9

8

7

7

11

Nitrogen (metric tons)

61

73

76

77

81

Zinc (kg)

283

248

267

293

288

Chromium (kg)

20

21

21

23

78

Copper (kg)

40

34

37

36

34

Nickel (kg)

39

101

101

110

128

Lead (kg)

38

40

35

42

55

Cadmium (kg)

10

10

10

10

10

Mercury (kg)

1

1

1

1

1

Arsenic (kg)

7

6

3

4

4

The wastewater volume includes indirect discharge into both public and our own wastewater treatment plants, as well as direct discharge (such as rainwater and cooling water). Our water usage increased in 2014 because this was the first time that the manufacturing sites of the AZ Group - acquired in 2014 - were incorporated into our reporting.

Wastewater from the neighboring municipality of Biebesheim is also treated at the wastewater treatment plant at the Gernsheim site in Germany. The communal wastewater from Biebesheim is included in the wastewater volume as well as in the emissions stated in the table.

Emissions are determined partially based on measurements and partially based on calculations or estimates. Only some sites are required to measure individual parameters.

Waste

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Hazardous and non-hazardous waste (metric kilotons)

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

*

Figures retroactively adjusted.

**

Disposed = incineration and landfill.

Total waste

194

200

189

161*

229

Hazardous waste disposed**

47

43

62

37

53

Non-hazardous waste disposed**

27

36

36

31*

55

Hazardous waste recycled

32

45

48

50*

50

Non-hazardous waste recycled

88

76

43

43

71

We reduced our hazardous waste disposed to landfills from approx. 300 metric tons in 2013 to 176 metric tons in 2014.

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Exported/Imported hazardous waste (metric kilotons)

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

*

Disposal within the EU.

**

Within the scope of the return system for our cell tests, these tests are brought to our Gernsheim site in Germany for their proper disposal.

Exported*

not recorded

not recorded

not recorded

7.1

10

Imported**

not recorded

not recorded

not recorded

0.01

0.003

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Waste by disposal method

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

*

Figures retroactively adjusted.

Total waste (metric kilotons)

194

200

189

161*

229

Disposed waste (metric kilotons)

74

79

98

67

108

Landfilled waste (metric kilotons)

13

14

19

13

37

Incinerated waste (metric kilotons)

61

65

79

54

71

Recycled waste (metric kilotons)

120

121

91

94*

121

Material recycling (metric kilotons)

100

97

67

69*

94

Waste-to-energy (metric kilotons)

20

24

24

25

27

Recycling rate (%)

62

61

48

58

53

Our waste output rose to 229,000 metric tons in 2014 (2013: 161,000 metric tons). Waste from construction and renovation projects accounted for the majority of the waste (2013: 24%; 2014: 47%), stemming in particular from the remodeling of our Global headquarters in Darmstadt.

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Significant Spills

 

 

 

 

 

 

 

 

 

 

 

 

 

2010

2011

2012

2013

2014

Total number of significant spills

not recorded

not recorded

0

0

0

DISCLAIMER

Publication of Merck KGaA, Darmstadt, Germany.

In the United States and Canada the subsidiaries of Merck KGaA, Darmstadt, Germany operate under the umbrella brand EMD.

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